Operations · Decrease Costs

The headline capability of operational performance. Standard work, frontline supervision, maintenance discipline, problem-solving at the operator.

Execute standard work. Reduce waste and variability. Improve maintenance. Empower frontline problem solving. The capability that lifts the operating result without lifting the operating envelope.

Productivity is the operating result of behavioural discipline at the frontline. Most of operational performance is determined by behavior at the point of execution; the supervisor and the operating cadence around them are where productivity is held or lost. Proudfoot has installed productivity gains at scale across mining, manufacturing, process operations, and frontline operations for 80 years.

Operations
01

Where productivity leaks.

Productivity leaks at four points. Standard work that is documented but not run, where the operator improvises and the variance compounds. Waste and variability accepted as part of the operation, where the rework loop costs more than the prevention discipline. Maintenance run reactively, where the asset deteriorates before the maintenance plan catches it. Problem-solving held at the supervisor or above, where the operator who sees the variance first cannot act on it.

The lever is structural. The supervisor population coached against the 8 Active Management Behaviours; the operating system installed at the 6+4 framework; the cadence held week after week. The result is a productivity step-change that holds because the operating system holds.

02

Four sub-capabilities. One operating discipline.

  • Execute standard work

    The operator runs the standard, and the standard is the right standard. Documented, coached, audited, refined. The lift comes from running the standard consistently rather than from an isolated process improvement project.

  • Reduce waste and variability

    Variability sized at the operator level; waste tagged in the operating cadence; the improvement loop converts variance into standard, lifting the baseline shift after shift.

  • Improve maintenance

    Maintenance productivity at the maintainer level; planned versus unplanned ratios held to the right band; reliability-centred maintenance installed against the asset register. The maintenance discipline runs as a productivity lever, not as a separate workstream.

  • Empower frontline problem solving

    The operator who sees the variance first runs the structured response. Five-whys at the frontline; A3 at the supervisor; structured escalation when the response exceeds the operator authority. Problem-solving as a daily discipline, not as a project.

03

Where productivity discipline runs.

Most visible across:

Industry surface: all industries →
04

Production. Asset Management. Construction.

Improve Productivity is the cross-functional headline capability.

Productivity is the headline capability for production-led engagements; it carries across every function where a frontline operating cadence determines the operating result.

05

The methodology backbone.

The Proudfoot System runs the engagement across 5 phases and 86 steps. The Proudfoot MOS (the 6+4 Element Framework) is the operating system the productivity discipline is held against; the 8 Active Management Behaviours (8AMBs) are the supervisory behaviors; Proudfoot SIC runs the daily and weekly cadence; Aerial Mapping structures the executive interview at engagement entry; MOS Critic scores the operating system in flight; People Solutions profiles change readiness across the supervisor population.

The full methodology lives on the methodology page.

06

What it looks like when it lands.

Open-pit copper · South-East Asia

20% increase in daily ore throughput, with productivity at the operator and supervisor level the dominant lever.

The result landed by holding the operating cadence at the supervisor, shift after shift, against the productivity plan.

Industrial machinery manufacturing · North America

Multi-site productivity uplift in industrial machinery operations.

Frontline supervisor coaching, standard work, daily and weekly cadence installed across the operating sites.

Capital project recovery · North America

25% uplift in tool time on a multi-year hard-rock capital program.

The operating system installed on the project site held the productivity gain across the program.

Aerospace component manufacturing · North America

Long-cycle production discipline on certification-bound trades.

Supervisor coaching across multi-shift operations against the productivity envelope.

See more productivity case studies →
07

Talk to our productivity team.

Gregory Yeakle
Regional Industry Lead (Americas)

Heavy industry and mining productivity.

Brian R. Olsaver
Chief Delivery Officer (Americas)

Complex manufacturing productivity.

Talk to our productivity team →
08

Five days on the productivity question.

Two senior Proudfoot operators on the priority site for five working days. Proudfoot AI reading the operating data and the corpus first, remotely. MOS Critic on the operating system, day-in-the-life-of observation on the supervisor and the operator, quantified opportunity hypothesis sized to the productivity envelope.